Saturday June 28th

 Saturday June 28th 


Suzuki GSF1200 Bandit

At our workshop session Saturday June 28th Roger, Ioin and Steve all worked on the Suzuki 1200 Bandit, the problem they were trying to overcome was the dragging front brakes.  They pulled apart the front brake calipers and after a little difficulty managed to extract the pistons and install a new set of pistons on the left hand side . Once the brakes were back together the left hand front brake still dragged too much but with some judicial fiddling it eventually freed up enough that we could move to something else at the following session.  The next thing we would be doing was to check the valve clearances and the balance the bike’s four carburettors.




 

Ducati 250 cc single. 

John made some excellent progress with Graham’s help. John was waiting for rocker cover gaskets to come from Italy, however Graham helped him make his own. Using nothing more than gasket paper, a ball peen hammer, Stanley knife and scissors John cut out to very two nice rocker cover gaskets. Graham then helped John aligned the ignition rotor of his new electronic ignition and John set about wiring the ignition up properly. Then when a battery was connected and the engine turned over using the rear wheel a nice fat white spark jumped across by the electrodes of the spark plug. Alan proved vital to the process of getting the spark going holding the jump leads away from each other and away from the frame to prevent them from shorting out. All that was needed now was a new clutch cable which was something that John would have to make up himself. Because the bike doesn’t have a kickstart bump starting it without a clutch cable, would mean being unable to stop it to get off. Hopefully and the next session we would be able to make up a new cable and finally hear the bike running.




Hoatian Arrow 125. 

Phil helped Jose to start settling his bike helping him to remove various parts to clean them up and remove the corrosion where the bike had stood idle for so long. Andy residents paint sprayer, made an excellent job of respraying the footrest hangers with a lovely gloss black finish. This was the first time the bike had been worked on in our workshop and would need some more time spent to restore it to its former glory.





MASH 400 Dirtstar.  

Graham continued his Battle with the Mash. We had bought a shiny new mains powered battery charger with engine starting for facility but despite trying everything we can think of it made no difference to the slow speed but the starter turned the engine. In the end Graham resorted to emailing the manufacturers of the starter to find out what we were doing wrong. Watch this space will it ever run again?

 




Kawasaki Z2550 Scorpion. 

Keiran continues his efforts to complete the final tidying up of the bike. Andy assisted with paintwork for some of the plastic trim. Keiran ran the engine and it ran and started very nicely to, apparently. So just a few more spare parts to go a little bit of paintwork and the bike will be ready.


Other workshop stuff...

The day was made more memorable by the absence of water in the kitchen and in the toilet when we arrived. The water company had apparently turned the water off having found a leak around the water metre in the road. After a couple of phone calls Graham eventually managed to save the day and get the water supply reinstated